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Megapoxy CT5

Megapoxy CT5 encapsulates and backfills inductive detector loops, sensors, and landing lights on asphaltic and concrete roads. It features a 1:1 mix ratio and cures in 6 hours at 25°C.

Attention: This product is classified as a dangerous good. Shipping costs will be adjusted accordingly.
Vendor: Megapoxy
SKU: MPCT5/20
Availability: Out Of Stock
$605.72
$605.72
Prices do not include GST
Shipping & Delivery

Flat-rate shipping $17.95 + GST (metro and standard zones). Excludes remote/regional/high-cost postcodes and certain items (DG, oversized, long-length, or bagged products 15 kg+). If your order includes any of these, we will contact you to arrange additional freight charges. Online purchases only.

For backfilling and encapsulating inductive detector loops, traffic loops, and aircraft landing lights on asphaltic and concrete roadways, Megapoxy CT5 provides a rapid-setting, pourable seal. This cold-pour liquid compound sets under adverse cold and damp conditions, allowing civil contractors and traffic technicians to minimise road and lane closures.

Long-term encapsulation for high-traffic environments

Megapoxy CT5 cures to a non-brittle, flexible state with high dielectric strength, protecting sensitive wiring in roadway lighting, automatic gate loops, hearing loops, and weigh-in-motion sensors. The cured compound absorbs the physical stress of constant vehicle traffic without cracking. For high-build and bulk applications, the flow of the mixed liquid can be modified by gradually blending in fine aggregate (such as blue stone) and dry epoxy-quality sand after the initial chemical mix is complete.

Numbers that matter

  • 1:1 mix ratio: Equal volumes of Part A and Part B simplify on-site preparation using the pre-measured 20-litre kit.
  • 8-minute work time (at 25°C): A fast, highly reactive window requiring immediate pouring after mixing to ensure self-levelling and complete penetration around wires.
  • 6-hour cure time (at 25°C): Rapidly sets to allow traffic return, curing in 3 hours at 35°C and extending to 12 hours at 15°C.
  • 40% elongation at break: Retains elasticity under heavy roadway deflection to prevent moisture ingress.
  • 22 MPa compressive strength: Withstands heavy vehicle wheel loads on public highways and airport runways.
  • 60–70 Shore D hardness (ASTM D2240-00): Resists debris puncture and mechanical wear under service conditions.

Limitations

  • Do not apply at temperatures below 10°C.
  • Strict adherence to the 1:1 volume ratio is required; incorrect mixing ratios or poor mixing will reduce final physical properties and may cause incomplete curing or surface discolouration.
  • Resin and sand volumes do not combine linearly; sand contains approximately 40% air voids which are filled by the mixed resin.

How to apply

Measure 1 part by volume of Part A and 1 part by volume of Part B into a clean plastic bucket. Stir thoroughly for at least 3 minutes, ensuring the sides and bottom of the vessel are scraped clean of unmixed material. A mechanical mixer may be used, keeping splashing to a minimum to prevent air entrapment, until the mixture is uniform, black, and free of streaks. If sand or fine aggregate is required to reduce flow for sloped or high-build applications, mix Part A and Part B thoroughly first, then add the dry sand gradually while continuing to mix until homogenous.

Clean-up and tools

Clean mixing implements and working tools immediately after use with Megapoxy Thinners. Wear disposable rubber gloves during handling and mixing to maintain proper industrial hygiene.

Frequently Asked Questions About Megapoxy CT5

Q: How long does Megapoxy CT5 take to cure completely?

A: Megapoxy CT5 has a film cure time of 6 hours at 25°C. However, it's important to note that cure times can be affected by ambient temperature and application thickness. Always refer to the product data sheet for specific guidelines.

Q: Can Megapoxy CT5 be used in cold weather conditions?

A: Megapoxy CT5 is designed for use in various conditions, but cold temperatures can significantly slow down the cure rate. It's essential to follow the manufacturer's recommendations for cold-weather application, which may include pre-warming the product or using heating techniques.

Q: What is the correct mixing ratio for Megapoxy CT5?

A: The correct mixing ratio for Megapoxy CT5 is 1:1 by volume. It is crucial to measure equal volumes of Part A and Part B and mix them thoroughly for at least 3 minutes to ensure proper curing and performance of the product.

Q: Can sand be added to Megapoxy CT5, and if so, how much?

A: Yes, sand can be added to Megapoxy CT5 to make it less flowable for high-build applications. If sand is used, add it gradually while mixing until a uniform and homogenous consistency is achieved. Note that adding 1 litre of resin and 1 litre of sand will not result in 2 litres of volume due to air voids in the sand.

Q: What safety precautions should be taken when using Megapoxy CT5?

A: Before handling Megapoxy CT5, users should familiarize themselves with the health and safety information provided in Bulletin No. 100 and the Material Safety Data Sheet (MSDS) for Megapoxy CT5. These documents contain important safety instructions and precautions.

Q: How should Megapoxy CT5 be stored?

A: Megapoxy CT5 should be stored in a cool, dry place. Unopened kits have a shelf life of 2 years when stored correctly. Avoid exposure to extreme temperatures and moisture to maintain product quality and performance.

Use Megapoxy CT5 for:

  • Encapsulating Inductive Loops: Providing durable and reliable encapsulation for inductive detector loops in roadways, ensuring accurate traffic data collection for traffic management systems.
  • Encapsulating Weigh-in-Motion Sensors: Offering robust protection for weigh-in-motion sensors, facilitating accurate vehicle weight measurement for road safety and traffic monitoring.
  • Encapsulating Aircraft Landing Lights: Securing and protecting aircraft landing lights on airport runways, ensuring safe and reliable operation of critical airfield lighting systems.

Why Use Megapoxy CT5 for:

  • Rapid Installation: The rapid setting properties of Megapoxy CT5 minimize road and lane closures, allowing for quicker installation and reduced downtime, which is crucial for busy infrastructure.
  • Durability and Longevity: Megapoxy CT5 provides a non-brittle, durable encapsulation, ensuring long-term reliability and reducing the need for frequent maintenance or repairs, leading to cost savings.
  • Ease of Use: The simple 1:1 mix ratio by volume makes Megapoxy CT5 easy to mix and apply, streamlining the installation process and reducing the potential for errors.

How to apply Megapoxy CT5:

  1. Measure and Mix: Measure out 1 volume of Part A and 1 volume of Part B of Megapoxy CT5. Place them into a clean mixing vessel and stir thoroughly for at least 3 minutes until a uniform consistency is achieved. Ensure all sides and the bottom of the mixing vessel are scraped to avoid unmixed material.
  2. Mechanical Mixing (Optional): While manual mixing is sufficient, a mechanical mixer can be used. However, it's crucial to minimize splashing and air entrapment during the mixing process to maintain the product's integrity.
  3. Adding Sand (If Required): If sand is needed to make the mixture less flowable, add fine and dry epoxy-quality sand gradually while mixing. Continue mixing until the mixture is uniform and homogenous. Remember that the volume will not double due to air voids in the sand.
  4. Application: Apply the mixed Megapoxy CT5 according to the specific requirements of the application, such as encapsulating inductive loops or airport lighting. Ensure proper placement and coverage to achieve the desired results.

Megapoxy CT5 limitations:

  • Specific Application: Megapoxy CT5 is specifically designed for encapsulating inductive detector loops, weigh-in-motion sensors, and aircraft landing lights. It may not be suitable for other applications requiring high flexibility or general adhesive use. Consider other epoxy products for these applications.
  • Mixing Accuracy: Inaccurate mixing ratios and poor mixing will result in lower physical properties of the cured system. If the error is significant, the system may not cure satisfactorily and may discolour over time. Ensure precise measurements and thorough mixing.

Safety precautions when using Megapoxy CT5:

  • Personal Protective Equipment: Wear appropriate personal protective equipment (PPE) as recommended in the Material Safety Data Sheet (MSDS), including gloves, eye protection, and respiratory protection if necessary.
  • Ventilation: Use in a well-ventilated area to avoid inhalation of vapors. If working indoors, ensure adequate ventilation or use respiratory protection.
  • Handling: Avoid skin and eye contact. Wash hands thoroughly after handling. In case of contact, follow the first aid measures provided in the MSDS.
  • First Aid: Refer to the MSDS for detailed first aid instructions. In case of ingestion, do not induce vomiting and seek medical attention immediately. For eye or skin contact, flush with plenty of water and seek medical advice if irritation persists.

Megapoxy CT5 can be used on the following substrates:

  • Asphalt: Specifically designed for encapsulating sensors and lighting in asphalt roadways, providing a durable and long-lasting installation.
  • Concrete: Compatible with concrete surfaces, ensuring a secure and reliable encapsulation of equipment in concrete structures.

Megapoxy CT5 Physical Properties

Megapoxy CT5 Physical Properties
Property Value
Colour Black
Viscosity 2800 mPa·s
Tensile Strength 10 MPa
Compressive Strength 22 MPa
Elongation 40%
Shore Hardness 60 - 70 at 25°C
Pot Life 8 minutes at 25°C
Skin Time 1.5 hours at 25°C
Initial Cure 6 hours at 25°C
Trafficable Time 60 minutes at 25°C
Mix Ratio 1:1
Shelf Life 2 years

Megapoxy CT5 - Use Cases

Here are some common examples on where Megapoxy CT5 used by our customers.

Civil Construction

Road Sensor Encapsulation

Rapidly backfilling inductive loops or weigh-in-motion sensors in asphaltic or concrete roadways, minimising lane closure.

Its rapid setting and non-brittle encapsulation properties ensure quick return to service and long-term durability for critical road infrastructure.

  • Work time 8 minutes (25°C)
  • Cure time 6 hours (25°C)
  • Elongation at Break 40%
  • Cures cold and damp

Civil Construction

Airport Runway Light Encapsulation

Encapsulating new or repaired aircraft landing lights on active asphalt or concrete runways, requiring minimal shutdown.

Its rapid, non-brittle cure minimises runway closure time, ensuring reliable long-term encapsulation of critical infrastructure even in adverse conditions.

  • 6 hours cure at 25°C
  • 40% Elongation at Break
  • Adheres in cold, damp conditions
  • Shore D 60-70 (ASTM D2240)

Civil Construction

Road Sensor Loop Encapsulation

Backfilling inductive detector loops, weigh-in-motion sensors, or automatic gate loops in asphalt or concrete.

The fast, cold-pour application and flexible properties prevent damage to embedded electronics from road movement and temperature changes for long-term reliability.

  • Rapid setting, 8 minute work time
  • Non-brittle, 40% elongation
  • Cures at 10°C minimum
  • 1:1 mix ratio by volume

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