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11

Adheseal PU25 Polyurethane Adhesive

A flexible polyurethane sealant for expansion and connection joints, approved for contact with drinking water. Low 0.4 MPa modulus flexes to ±25% movement, so panels and perimeters stay sealed.

Vendor: Adheseal
SKU: PU25BL/SSG
Availability: In Stock
$11.12
$11.12
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Shipping & Delivery

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For expansion joints, precast panels, and structural connections requiring reliable elastomeric movement, PU25 Polyurethane Adhesive provides a highly flexible seal that accommodates up to 25% joint movement. Tested to AS/NZS 4020 for potable water contact and AS1530.3 for low ignitability, this medium-modulus sealant is suitable for sealing and adhering in interior, exterior, and below-waterline applications once cured.

How it works

PU25 Polyurethane Adhesive cures via reaction with atmospheric moisture to form a tough, permanently elastic, and dustproof joint seal. With a Shore A hardness of 25 after 14 days and a low modulus of elongation (0.4 MPa @ 100%), it absorbs joint stress across materials with differing thermal exposure coefficients without tearing or losing adhesion. The formulation incorporates biological resistance that inhibits mould and mildew growth in hot and humid environments, and it has passed accelerated UV and weathering exposure testing beyond ASTM C793-05 and ISO 11431 without chalking, cracking, or yellowing.

Numbers that matter

  • ±25% joint movement: Accommodates dynamic thermal and structural shifts as per ASTM C719.
  • 0.4 MPa modulus: Low-modulus elasticity (ISO 8339 at 100% elongation) ensuring minimal stress on the bond line.
  • 3mm per 24 hours cure rate: Reliable moisture-curing progression at 25°C and 50% relative humidity.
  • 0/0/0/0-1 AS1530.3 rating: Tested index values (Ignitability: 0, Spread of Flame: 0, Heat Evolved: 0, Smoke Developed: 0-1) for fire safety performance.

Where to use it

Suitable for perimeter sealing, connection joints, and structural bonding on these substrates:

  • Porous materials: Concrete, masonry, brick, aerated concrete, cement-based renders, mortars, and timber.
  • Non-porous materials: Stainless steel, aluminium, galvanized steel, powder coat, painted surfaces, porcelain, glazed tiles, plastics, rubber, and fibreglass.
  • Typical installations: Precast/tilt-up expansion joints, window perimeters, curtain walls, metal cladding, bolted lap joints, pavement and driveway joints, and below-waterline marine applications.

Limitations

  • Do not use in internal swimming pools where high chlorine exposure occurs.
  • Do not use in totally confined spaces; the product requires atmospheric humidity to cure.
  • Do not use in aquariums, structural glazing applications, or for adhering mirrors.
  • Do not use on bituminous surfaces, natural rubber, EPDM, or substrates that leach oils, plasticisers, or solvents.
  • Substrate restrictions: Do not apply to lead or copper, as the sealant may cause discolouration. Conduct stain testing before using on natural stone.
  • Application caution: Avoid applying when moisture vapour transmission is emanating from the substrate, as air entrapment may cause bubbling.
  • Chemical exposure: Do not expose uncured sealant to cleaning agents, solvents, or alcohol, which can affect or discolour the product during cure.

Joint design guidelines

To allow correct movement, design joints to a 2:1 width-to-depth ratio. Internal joints must have a minimum width and depth of 5mm. External joints must be a minimum of 10mm wide. The maximum joint width is 30mm, and the maximum depth is 15mm. Use a closed-cell backing rod 25% larger than the joint width to control depth and prevent three-sided adhesion.

Installation and priming

Apply when substrate and air temperatures are between 5°C and 40°C. Concrete must be cured for a minimum of 28 days prior to application. Clean non-porous surfaces using a two-wipe process with Acetone or 100% White Spirits.

  • Porous priming: Apply Everflex Supaprime by brush. Allow a minimum of 30 minutes and a maximum of 2 hours before applying the sealant.
  • Non-porous priming: Lightly roughen metals, plastics, or glazed tiles with a fine abrasive pad. Clean and pre-treat with Adheseal 50A surface prep. Apply sealant within the 30-minute to 2-hour window.
  • Tooling window: Tool the joint with a moistened spatula within 15 minutes of application, before the skin forms. Clean wet tools and spills with Xylene.

How much movement can PU25 accommodate?
It is rated for ±25% joint movement to ASTM C 719.

Is PU25 suitable for potable water contact?
Yes. It has been tested to AS/NZS 4020.

What joint size can PU25 be used in?
Maximum joint width is 30mm and maximum depth is 15mm, with a 2:1 width-to-depth ratio used for movement joints.

Can PU25 be used in swimming pools?
Do not use it in internal swimming pools with high chlorine exposure.

Medium-modulus polyurethane adhesive and sealant for expansion joints, precast panels, perimeter sealing and bonded connections. Accommodates ±25% joint movement to ASTM C 719. Tested to AS/NZS 4020 for potable water contact. AS 1530.3 tested indices are 0 ignitability, 0 spread of flame, 0 heat evolved and 0-1 smoke developed. Suitable for interior, exterior and below-waterline applications once fully cured.
Apply between 5°C and 40°C to clean, dry substrates. Concrete must cure for at least 28 days. Design joints at a 2:1 width-to-depth ratio. Internal joints require at least 5mm width and depth. External joints require at least 10mm width. Maximum joint width is 30mm and maximum depth is 15mm. Use closed-cell backing rod about 25% larger than the joint width. For concrete, masonry and other porous surfaces use Everflex Supaprime and allow 30 minutes to 2 hours. For metals, plastics and glazed tile, lightly abrade, clean and use Adheseal 50A, then seal within 30 minutes to 2 hours. Tool within 15 minutes before skin formation.
Do not use in internal swimming pools with high chlorine exposure. Do not use in totally confined spaces, aquariums, structural glazing applications or for mirror bonding. Do not use on bituminous surfaces, natural rubber, EPDM, or substrates that leach oils, plasticisers or solvents. Do not apply to lead or copper. Stain-test natural stone before use. Do not apply where active moisture-vapour transmission can cause bubbling. Keep uncured sealant away from cleaning agents, solvents and alcohol.
  • Concrete, masonry, brick, aerated concrete, cement-based renders, mortars and timber.
  • Stainless steel, aluminium, galvanised steel, powder-coated and painted surfaces.
  • Porcelain, glazed tiles, plastics, rubber and fibreglass.

Adheseal PU25 Polyurethane Adhesive Physical Properties

Adheseal PU25 Polyurethane Adhesive Physical Properties
Property Value
Product Type Polyurethane
Curing System Moisture
Cure Rate 3 mm / 24 Hours
Density (Black) 1.15 g/cm3
Density 1.16 ± 0.02 g/cm3
Shore A Hardness 25 (after 14 days)
Movement Capability ± 25%
Tear Strength 6.5 N/mm
Elongation > 400%
Modulus 0.4 MPa @ 100%
Application Temperature +5°C to +35°C
Service Temperature -40ºC to +80ºC
Pot Life 25 min @ 23ºC & 50% RH
Skin Time 60 min @ 23ºC & 50% RH
VOC Content < 1.5 g/l
VOC (European 2004/42/CE) 95 g/l
Shelf Life 12 months in original packaging
Storage Temperature Cool Dry between 10ºC and 35ºC
UV Resistance Good
Chemical Resistance Excellent for water, detergent solutions, moderately diluted acids & alkalis, petrol & oil for short periods
Accelerated Testing UV & Weathering No chalking, no cracks or yellowing (beyond ASTM C793-05, ISO11431 & ISO EN 14187-8)
Fire Performance Ignitability Index 0, Spread of Flame Index 0, Heat Evolved Index 0, Smoke Developed Index 0-1
Full Cure 3mm / 24Hours
Specific Gravity Black: 1.15. Others: 1.16±0.02
Storage Conditions Cool Dry between 10ºC and 35ºC

Adheseal PU25 Polyurethane Adhesive - Use Cases

Here are some common examples on where Adheseal PU25 Polyurethane Adhesive used by our customers.

Civil Construction

Concrete Crack & Joint Filling

When sealing or repairing expansion joints and cracks in concrete floors, pavements, or precast panels.

Fast cure and durable flexibility ensure quick project turnaround and long-term joint integrity against movement and environmental factors.

  • Skin time 60 min at 23°C
  • Joint movement capability ± 25%
  • Hardness 25 Shore A
  • Chemical resistance to petrol, oil

Civil Construction

Seal Concrete Movement Joints

When sealing expansion joints in precast panels, car parks, or driveways subject to structural movement and traffic.

Its robust elasticity and tear resistance ensure durable, flexible seals that absorb significant structural movement without failure.

  • ±25% movement capability
  • Tear resistant
  • Adheres to concrete
  • 60 min skinning time

Glazing

Exterior Panel & Window Sealing

Sealing perimeter joints around windows, curtain walls, or metal cladding exposed to UV, weather, and thermal cycling.

Provides a permanently elastic, UV-resistant, and paintable seal that accommodates thermal expansion and contraction.

  • ASTM C793 UV tested
  • Paintable surface
  • ±25% movement capability
  • Noncorrosive to metals

Waterproofing

Below-Ground Waterproofing Sealing

Sealing construction joints in lift pits, retaining walls, or other structures requiring a robust, flexible, and potable water compliant seal.

It forms a permanent, flexible, and mould-resistant barrier crucial for waterproofing systems, especially when potable water contact is a concern.

  • Tested to AS/NZS 4020 potable water
  • Service temp -40°C to +80°C
  • Non-corrosive to galvanized steel
  • Inhibits mould, biological growth

Roofing

Concrete Roof Joint Sealing

Sealing joints and imperfections on concrete roof slabs before membrane application, ensuring a stable, flexible base.

Its fast cure and fire-tested properties allow for quick membrane application, providing a secure, low-ignitability seal on concrete surfaces.

  • Cure rate 3 mm per day
  • AS1530.3 Low Ignitability (Index 0)
  • Adheres to waterproof membranes
  • UV tested beyond ASTM C793-05

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