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That hairline miter joint in natural stone. The one that cannot show a seam, cannot yellow, and must hold permanently. Or the chipped edge on a custom benchtop, demanding an invisible, durable repair. Megapoxy 63 is formulated precisely for these critical aesthetic and structural applications, providing a translucent, high-strength epoxy adhesive gel that delivers. Achieve strong, clean lines and lasting repairs without compromise.
Formulated as a 100% solids, solvent-free epoxy gel, Megapoxy 63 is engineered for high-strength thin-film applications where visible aesthetics and bond durability are paramount. It delivers reliable, non-shrinking adhesion for critical stone, tile, and masonry work, eliminating callbacks from discoloured joints or failed repairs. This product is a specialist solution for maintaining the integrity and visual appeal of high-value natural materials.
Megapoxy 63 mixes simply with a 2:1 ratio by volume (Part A to Part B), forming a smooth, easily workable gel. This thick consistency resists slump, making it ideal for vertical applications and precise joint filling. Spread it readily with a notched trowel for thin, even glue lines. Full and accurate mixing is critical; inaccuracies compromise cured properties and may prevent satisfactory cure.
Prepare surfaces by abrading lightly, ensuring they are clean, dry, and free of dust, grease, or laitance. Coated surfaces must have all existing coatings removed for optimal bond strength. Clean tools and mixing implements with Megapoxy Thinners immediately after use.
Megapoxy 63 offers a translucent, high-strength epoxy gel for thin-film stone, tile, and masonry bonding and repair. It ensures minimal visible glue lines and resists yellowing, unlike many general-purpose adhesives. This formulation prioritises both the strength and visual discretion required for high-end aesthetic applications, where standard adhesives might yellow or create noticeable bond lines over time.
Yes, Megapoxy 63 is formulated for high-strength bonding of natural stone, including critical miter joints. It provides a non-shrinking bond with excellent tensile and compressive strengths, reducing the risk of joint failure in finished stone work.
No, it is not recommended for bonding over existing coatings. The TDS explicitly states that bonding to coated surfaces results in inferior bond strength. All coatings must be removed to ensure a direct, high-strength bond to the prepared substrate.
Megapoxy 63 achieves a bond strength exceeding 3 MPa on concrete (ASTM D4541). This provides a robust, permanent connection, making it suitable for demanding applications on concrete substrates after proper preparation.
Megapoxy 63 is a hazardous chemical requiring careful handling; it causes skin irritation and serious eye damage. Always wear safety shoes, nitrile gloves, and eye/face protection. Ensure adequate ventilation and avoid skin contact or inhalation.
The minimum cure time for Megapoxy 63 is 24 hours at 25°C. At 15°C, expect 48 hours for minimum cure, while at 35°C, it cures in 12 hours. Plan your work around these temperatures for optimal results and to avoid premature loading.
| Application | Key benefit | Primary trades |
|---|---|---|
| Bonding miter joints in natural stone | Delivers very high-strength, permanent bonds that resist yellowing, crucial for exposed, high-value stone installations. Does not shrink, maintaining precise joint lines. | Stonemasons, Tilers, Benchtop Fabricators |
| Adhering natural stone, bricks, and ceramics to masonry | Achieves bond strengths over 3 MPa on concrete, ensuring durable adhesion even in thin film applications. Superior to concrete in compressive (120 MPa) and tensile (36 MPa) strengths. | Tilers, Bricklayers, Stonemasons |
| Filling holes and voids in stone | Provides a 100% solids, non-shrinking repair that can be coloured with Megapoxy pigment pastes for aesthetic matching. Maintains the structural integrity of the stone. | Stonemasons, Restoration Specialists |
| Repairing chipped or damaged stone edges | Forms a hard, chemical-resistant repair with a Shore D hardness of 89. This restores the edge profile and durability, preventing further damage. | Stonemasons, Repair Technicians |
Prepare surfaces by cleaning, degreasing, and mechanically abrading where required. Ensure substrates are dry, dust-free, and free from coatings before applying the adhesive.
DANGER
Causes skin irritation. May cause an allergic skin reaction. Causes serious eye damage. Toxic to aquatic life with long lasting effects.
Wear safety shoes, protective clothing, nitrile gloves, and eye/face protection (safety glasses). A suitable respirator may be required in poorly ventilated areas. Always wash hands thoroughly after handling, before eating, drinking, or smoking.
Ensure natural ventilation is adequate under normal use conditions. Avoid breathing dust, fume, gas, mist, vapours, or spray.
For poisoning, contact a doctor or Poisons Information Centre (Australia 131 126, New Zealand 0800 764 766).
Store in a cool, dry, well-ventilated place, out of direct sunlight and away from foodstuffs and incompatible materials (oxidising agents). Keep containers upright and tightly closed when not in use. Shelf life is a minimum of 2 years in unopened kits. This material is a Scheduled Poison (S5 - Caution) and must be stored, maintained, and used in accordance with relevant regulations. Dispose of contents and containers in accordance with local, regional, national, and international regulations.
Proper surface preparation is critical for Megapoxy 63 to achieve its specified bond strengths and ensure long-term performance.
Surface prep: Lightly abrade the bonding areas. For smooth surfaces, cross-hatching or biscuiting can improve adhesion. The surface must be clean, dry, and free of dust. Ensure pin fixing holes are clean and dust-free.
Primer: Not required. Focus on mechanical preparation and cleanliness.
Surface prep: Concrete surfaces must be free from grease and oil. If necessary, use an industrial-grade degreasing agent. Laitance must be removed by mechanical abrasion or acid etching to expose sound concrete.
Primer: Not required.
Surface prep: All existing coatings must be removed prior to bonding. Bonding to coated surfaces will result in significantly reduced bond strength.
Primer: Not applicable; coatings must be removed.
| Property | Value |
|---|---|
| Mixing Ratio by Volume | 2 Part A to 1 Part B |
| Work Time at 25C | 30 minutes |
| Minimum Cure Time at 15C | 48 hours |
| Minimum Cure Time at 25C | 24 hours |
| Minimum Cure Time at 35C | 12 hours |
| Minimum Application Temperature | 10C |
| Maximum Operating Temperature | 100C |
| Color Part A | Translucent |
| Color Part B | Translucent |
| Appearance Mixed | Translucent |
| Compressive Strength ASTM D695-23 | 120 MPa |
| Bond Strength Concrete ASTM D4541 | >3 MPa |
| Flexural Strength ASTM D790-17 | 85 MPa |
| Tensile Strength ASTM D638-22 | 36 MPa |
| Hardness - Shore D ASTM D2240-00 | 89 |
Here are some common examples on where Megapoxy 63 used by our customers.
Stone
When bonding natural stone, ceramic, or brick requiring precise, durable, and aesthetically clean joins.
Its translucent, non-shrink gel ensures strong, invisible thin glue lines, preventing unsightly joint failures in finished installations.
Tiling, Stone, Masonry
For securely bonding natural stone, ceramic tiles, or bricks to masonry or concrete.
Delivers superior bond strength and high mechanical properties, exceeding concrete cohesion for permanent installations.
Stone
Bonding thin natural stone or ceramic tiles to masonry substrates where high adhesion and minimal glue lines are critical.
Its trowelable gel and high strength ensure secure, non-shrinking thin-film bonds, preventing lift or failure on large surfaces.
Stone
When repairing chipped edges, voids, or holes in natural stone or masonry surfaces needing structural and aesthetic restoration.
This non-shrink, thick gel fills gaps without slump and can be coloured, restoring integrity and appearance to damaged stone.
Stone
When repairing chipped edges or filling voids in natural stone surfaces for a perfect finish.
Its translucent gel and pigment compatibility create invisible, high-strength repairs that integrate seamlessly with the stone.
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