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Megapoxy 108

Rapid-setting structural epoxy for bridge pile splicing and precast concrete repairs. Moisture-tolerant, with an 8-minute working time at 25°C.

Vendor: Megapoxy
SKU: MP108/6
Availability: Out Of Stock
$250.41
$0.00
$250.41
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Megapoxy 108 is a rapid-setting liquid epoxy for bridge pile splicing and high-strength precast concrete repairs. It develops early strength quickly, making it especially useful when civil works cannot wait for a conventional structural grout to cure.

Bridge piles and fast concrete repairs

Use it to bond prepared pile sections or combine the mixed resin with silica 50N sand to make a fast-setting repair mortar for damaged precast concrete. The moisture-tolerant resin can cure in the presence of moisture, an advantage on exposed construction sites.

Megapoxy 108 or 206 Ultra?

Both can be used for pile work. Choose 108 when rapid early strength is the priority: it has an 8-minute working time and a two-hour minimum cure at 25°C. Megapoxy 206 Ultra provides a longer 30-minute working time and is a flowable grout for machinery bases, bridge bearings, anchoring and 5–50 mm grout sections.

Before mixing: Prepare the pile joint or repair area and have everything ready to place. Mix 4 parts A to 1 part B by volume; for mortar, add 3 volumes of silica 50N sand to 1 volume of mixed epoxy. Do not apply below 10°C.

What is Megapoxy 108 used for?
Rapid structural bonding for bridge pile splicing and precast concrete repair.

Can it be used on damp concrete?
Yes. Its hydrophilic resin is designed to tolerate moisture during bonding.

How do I mix Megapoxy 108?
Mix four parts A to one part B by volume. For a repair mortar, add the specified silica 50N aggregate after the resin is mixed.

How quickly does it set?
Working time is about 8 minutes at 25°C; the minimum cure is about 2 hours at that temperature.

The hydrophilic formula can bond in damp conditions. Used as a liquid it forms a pourable structural bond; combined with silica 50N sand it becomes a rapid-setting repair mortar for precast components. 8-minute working time at 25°C 4:1 mix ratio by volume 120 MPa ultimate compressive strength; more than 95 MPa after 2 hours at 22°C in pile-splice testing
Prepare sound concrete and remove loose material and contamination. Mix four parts A to one part B by volume until uniform. For repair mortar, blend one volume of mixed epoxy with three volumes of silica 50N sand. Place immediately within the short working time and allow the specified temperature-dependent cure before loading.
Do not apply below 10°C. Maximum continuous service temperature is 80°C. The 8-minute working time leaves little room for delays; have formwork and tools ready before mixing.
  • Precast concrete.
  • Concrete bridge piles and pile-splice details.
  • Damp concrete where moisture-tolerant epoxy curing is required.
  • High-strength epoxy mortar repairs using compatible silica aggregate.

Megapoxy 108 Physical Properties

Megapoxy 108 Physical Properties
Property Value
Product Description Rapid set liquid epoxy binder for civil engineering applications requiring early development of high strength. Hydrophilic resin.
Mixing Ratio 4:1 by volume
Pot Life 8 minutes
Initial Cure (25°C) 30 minutes
90% Cure (25°C) 2 hours
Full Cure 4 hours
Compressive Strength 120 MPa
Ultimate Compressive Strength 120 MPa
Ultimate Flexural Strength 55 MPa
Mortar Additive Silica 50N sand (3 volumes per 1 volume mixed epoxy)
Part A Form Clear Liquid
Part A Colour Clear to Light Pale
Part A Odour Phenolic
Part A Specific Gravity (25°C) 1.10-1.12
Part A Flash Point >200 °C
Part B Form Clear Liquid
Part B Colour Clear to Pale
Part B Odour Amine
Part B Specific Gravity (25°C) 0.96-0.98
Part B Flash Point 148 °C
VOC Content Nil g/Litre
Application Temperature 10°C
Service Temperature 80°C
Viscosity 2000 cps
Specific Gravity 1.1
Flexural Strength 55 MPa
Shore D Hardness 75 minimum

Megapoxy 108 - Use Cases

Here are some common examples on where Megapoxy 108 used by our customers.

Civil Construction

Rapid Precast Concrete Repairs

Repairing damaged precast concrete units where same-day handling, transport, or installation is required.

Mixed with silica 50N sand, Megapoxy 108 forms a rapid-setting repair mortar for precast concrete.

  • Silica 50N sand aggregate
  • 4:1 mix by volume
  • 8-minute working time at 25°C

Civil Construction

Bridge Pile Splicing

When splicing bridge piles requires rapid strength development to resume driving operations quickly and minimise project delays.

This liquid epoxy binder achieves very high early compressive strength, allowing pile driving to continue promptly, even in damp conditions.

  • 95 MPa compressive strength 2 hours
  • Hydrophilic resin cures moist conditions
  • 8 minutes working time 25°C
  • 120 MPa ultimate compressive strength

Civil Construction

High Strength Concrete Repair

Producing rapid-set, high-strength mortar for structural repairs to precast concrete elements or spalls.

Mixed with silica sand, this product forms a mortar with exceptional compressive strength, ensuring durable, load-bearing concrete repairs.

  • 120 MPa ultimate compressive strength
  • Rapid set epoxy mortar
  • Mix 3 volumes silica 50N sand
  • Minimum 2 hours cure 25°C

Civil Construction

Damp Structural Epoxy Bonding

Bonding critical civil infrastructure elements where rapid strength gain and tolerance to site moisture are essential.

Its hydrophilic nature ensures effective curing and strong structural bonds, even when faced with damp surfaces or environmental moisture conditions.

  • Hydrophilic resin cures moist conditions
  • 120 MPa ultimate compressive strength
  • Minimum 10°C application temperature
  • 8 minutes working time 25°C

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