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Megapoxy HICB High Impact Crusher Backing Epoxy (2 Part Kit)

Megapoxy HICB: Heavy-duty, 100% solids epoxy grout for crusher backing and machinery grouting. High impact, compressive strength, VOC-free.
Vendor: Megapoxy
SKU: MPHICB/10
Availability: In Stock
$112.50
$112.50
Prices do not include GST
Physical Properties
Mixing ratio: Pre-metered kits
Work time at 25°c: 30 minutes (standard), 10 minutes (accelerated)
Minimum cure time at 15°c: 48 hours (standard), 12 hours (accelerated)
Minimum cure time at 25°c: 24 hours (standard), 6 hours (accelerated)
Minimum cure time at 35°c: 12 hours (standard), 3 hours (accelerated)
Minimum application temperature: 10°c
Viscosity part a at 25°c: 20000 - 30000 cps (standard), 16000 - 21000 cps (accelerated)
Viscosity part b at 25°c: 1200 - 1900 cps
Mixed viscosity at 25°c: 17150 cps (standard), 14500 cps (accelerated)
Specific gravity part a at 25°c: 1.65 - 1.75 (standard), 1.65 - 1.70 (accelerated)
Specific gravity part b at 25°c: 1.00 - 1.05
Mixed specific gravity at 25°c: 1.58 (standard), 1.60 (accelerated)
Colour part a: Natural
Colour part b: Blue
Appearance mixed: Blue green
Compressive strength (astm d695): 115 mpa
Bond strength concrete (astm 4541): > 3 mpa
Tensile bond strength steel (astm d897): 20 mpa
Modulus of elasticity (astm d695): 7.7 gpa
Flexural strength (astm d790): 30 mpa
Tensile strength (astm d638): 45 mpa
Tensile shear strength (astm 1002): 13 mpa
Hardness shore d (astm d2240-00): 80
Voc content: Nil
Maximum casting thickness: 50 mm
Packaging: 10 kg (6 l) kits

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Shipping & Delivery

$15.95 + GST for Australia-wide shipping, excluding DG, oversized, long-length, and bagged items over 15kg. Rural, remote areas and site deliveries are also ineligible. If your order includes any of these, we will contact you to arrange additional freight fees. Online purchases only.

Megapoxy HICB High Impact Crusher Backing Epoxy (2 Part Kit)
Vendor: Megapoxy
Megapoxy HICB High Impact Crusher Backing Epoxy (2 Part Kit)
$112.50
Vendor: Megapoxy
Megapoxy HICB High Impact Crusher Backing Epoxy (2 Part Kit)
$112.50
Colours: Blue Green
Size: 10kg
Use Megapoxy HICB for: crusher backing, machinery grouting, anchor bolt setting, and high-impact applications in mining and quarry industries.

Megapoxy HICB is a two-component, heavy-duty, 100% solids epoxy grout designed for high-impact applications. This pourable grout is ideal for backing and reinforcing metal liner plates, filling gaps between liners and support structures, and providing robust support in demanding environments. Its superior impact and compressive strength, coupled with its VOC-free formulation, makes it an excellent choice for mining and quarry operations.

Key Features of Megapoxy HICB

  • High impact and compressive strength
  • 100% solids, VOC-free formulation
  • Excellent tensile and flexural strength
  • Flowable for easy application
  • Pre-metered kits for accurate mixing
  • Excellent chemical resistance
  • Suitable for various crusher types and machinery grouting

Technical Overview

  • Chemical Properties: Two-component epoxy grout
  • Application Temperature Range: Minimum 10°C

Trade Professional Information

  • Required Tools: Low-speed electric mixer, mixing buckets, putty (Megapoxy PF Rapid set), industrial-grade degreaser, grit blasting equipment (if possible).
  • Trade-Specific Tips: Ensure metal surfaces are thoroughly cleaned and grit blasted for optimal adhesion. Use Megapoxy PF Rapid set putty to seal crevices and prevent leaks. Mix thoroughly for a minimum of 3 minutes, scraping the sides and base of the bucket.
  • Common Issues and Solutions: Inconsistent curing can occur with improper mixing; ensure correct ratios and thorough mixing. High ambient temperatures shorten work time; store kits in a cool place.

Storage and Shelf Life

  • Storage Requirements: Store in a cool, dry place.
  • Shelf Life Information: Refer to the product packaging for specific shelf life information.
  • Temperature Considerations: Avoid storing in high temperatures to prevent premature curing and reduced work time.

Certifications

  • ASTM D695 (Compressive Strength, Modulus of Elasticity)
  • ASTM 4541 (Bond Strength Concrete)
  • ASTM D897 (Tensile Bond Strength Steel)
  • ASTM D790 (Flexural Strength)
  • ASTM D638 (Tensile Strength)
  • ASTM 1002 (Tensile Shear Strength)
  • ASTM D2240-00 (Hardness)

Frequently Asked Questions About Megapoxy HICB

What are the primary applications of Megapoxy HICB?

Megapoxy HICB is primarily used for crusher backing in cone and gyratory crushers, grinding mills, machinery grouting, and setting anchor bolts in mining and quarry industries.

Use Megapoxy HICB for:

  • Crusher backing in cone and gyratory crushers
  • Grinding mill relining
  • Locking bearings
  • Chocking of machinery
  • Grouting machinery bases
  • Setting anchor bolts
  • Rail track grouting
  • High-impact industrial applications
  • Why Use Megapoxy HICB:

    • High impact and compressive strength for demanding applications
    • VOC-free and 100% solids formulation
    • Easy to mix and apply with pre-metered kits
    • Superior bond strength compared to concrete
    • Excellent chemical resistance
    • Reliable performance in harsh environments

How to apply Megapoxy HICB:

  1. Prepare metal surfaces by grit blasting or mechanically abrading and degreasing.
  2. Seal all crevices with Megapoxy PF Rapid set putty.
  3. Stir Part A until uniform.
  4. Add Part B slowly while mixing continuously.
  5. Mix with a low-speed electric mixer for 2 minutes, scraping the base of the bucket.
  6. Scrape the sides of the bucket and mix for another 1 minute.
  7. Ensure the mixture is uniform in colour.
  8. Use the mixture immediately after mixing.
  9. Allow the grout to harden before returning machinery to service.

Megapoxy HICB limitations:

  • Maximum casting thickness: 50 mm.
  • Requires thorough mixing to achieve optimal properties.
  • Work time is affected by ambient temperature.
  • Wear appropriate PPE, including gloves and eye protection.
  • Ensure adequate ventilation during mixing and application.

Megapoxy HICB can be used on the following substrates:

  • Steel
  • Concrete
  • Other metal surfaces

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