Use Megapoxy 254 for: bonding precast concrete, metal, stone, and repairs to concrete, fiberglass, and more.
Megapoxy 254 is a specially formulated, non-sag epoxy filling and adhesive paste designed for a wide range of applications. This two-part epoxy system, with a simple 1:1 mixing ratio, sets after mixing to provide excellent properties. It is VOC-free, ensuring a safer application. Megapoxy 254 will not stain or discolor white or light-colored marble and ceramics when properly mixed.
Key Features of Megapoxy 254
- Simple 1:1 mixing ratio by volume.
- Non-sag formulation for vertical and overhead applications.
- VOC-free.
- Adheres and cures under adverse conditions (cold and damp).
- High strength permanent bonds.
- Excellent tensile and compressive strengths.
- Excellent chemical resistance.
- Flash point above 200°C.
Recommended Applications
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Bonding: Precast concrete, metal to metal or concrete, grouting bolts, natural stones, bricks and ceramics, compressed cement sheet.
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Filling and Repair: Concrete pipes and tanks, fiberglass articles, concrete floors and stairs, concrete columns, in-situ formed concrete, flush-filling countersunk screws in fiber cement sheet.
Technical Overview
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Mixing Ratio: 1 Part A to 1 Part B by volume.
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Work Time at 25°C: 45 minutes.
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Minimum Cure Time at 15°C: 48 hours.
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Minimum Cure Time at 25°C: 24 hours.
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Minimum Cure Time at 35°C: 12 hours.
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Minimum Application Temperature: 10°C.
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Maximum Operating Temperature: 70°C.
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Colour: White (Part A & Part B, mixed).
Cured Properties
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Compressive Strength (ASTM D695-23): 70 MPa.
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Bond Strength Concrete (ASTM 4541): >3 MPa.
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Tensile Bond Strength Steel (ASTM D897-08): 20 MPa.
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Modulus of Elasticity (ASTM D695): 2 GPa.
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Flexural Strength (ASTM D790-17): 38 MPa.
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Tensile Strength (ASTM D638-22): 22 MPa.
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Tensile Shear Strength (ASTM D1002-10): 13 MPa.
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Hardness (Shore D, ASTM D2240-00): 70.
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Coefficient of Linear Thermal Expansion: 70.4 x 10^-6 (mm/mm/°C).
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Dielectric Strength (50Hz @25°C): 190 Kv/cm.
Surface Preparation
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Concrete: Clean, remove laitance (mechanical abrasion or acid etching), dry for 24 hours.
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Metal Surfaces: Grit blast to AS CK 9.4 - 1964 Class 3, or mechanically abrade and degrease.
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Coated Surfaces: Remove coatings (flame cleaning, mechanical treatment, paint stripper, grit blasting).
Trade Professional Information
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Required Tools: Mixing containers, trowel, gloves, safety glasses.
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Trade-Specific Tips: Ensure accurate 1:1 mixing ratio and thorough mixing. Prepare surfaces properly. Clean tools with Megapoxy Thinners.
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Common Issues and Solutions: Incomplete curing (proper mixing), poor adhesion (surface preparation), discoloration (thorough mixing).
Storage and Shelf Life
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Storage Requirements: Store in a cool, dry place.
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Shelf Life Information: Refer to packaging.